Single screw PP pipe extrusion machine /continuous screen changer
Benefits of this GM-DP-R series continuous screen changer for extruder
Increased production
Reduced downtime & scrap
Leak-free operation
Increased filtration area
Reduced inlet pressures
Accurate, repeatable screen changes
Reduced maintenance
Technical data
1)The main body of the screen changer
Raw material:alloy steel(38CrMoAlA)
Surface treatment:Nitriding treatment
Depth of Nitrated Layer: 0.40-0.70mm
Nitrided hardness:950-1050Hv
Fragility of nitration: Less than grade 1
Flow channel treatment: chrome plated
Depth of chromium-plating:0.05-0.1mm
Hardness of surface after chromium-plating:HV950HV
2)Drive system:Hydraulic unit:
3)Control system
Electrical controlling system: warnning device,pressure and temperature transducer, are included
Product show
Features
Two round removable breaker plates on each bearing piston
"Continuous type" means operation of screen change without machine halt or disruption of melt flow.
Fit for almost all kinds of polymers
It works well under the high pressure 400bar(40Mpa) not impact the high performance.
The filtration screen area covers from 56cm² to 520cm², depending on the size, fit for output range from 30kg/h to 1800kg/h.
Benifits of this kind of continuous screen changer
continuous operation
Leak-free mold of operation
Customized design adapters
optional choice of installation ways
Simply controll by a easy operated control handle
Reasonable price and proved technology
Working principle of this GM-DP-R series continuous screen changer
As the polymer melt enters the main body ofthe screen changer, the melt stream is divided equally and flows into the two channels ,go through the two breaker plates, and the impurities are intercepted by the screen mesh, and when screen changing is required, one of the pistons with blocked screen pack is pushed out by hydraulic unit , and the other is still on the working position, we replace the fresh screen and then the piston with new screen is pushed into the working position, at this time, the air bleeding system also begin to work. The other piston screen change is the same with above. This type of continuous screen changer maintains a continuous melt flow.
Applications
Cast film (Bubble pack/ Medical/Food Wrap)
Sheet (Foam/Strapping/Plastic cardboard)
Coating (Hot melt adhesive)
Pipe ( Corrugated/Gas Pipe) and profile
Compounding (Master batch/filler)
Wire and cable extrusion
Tubing (Medical/Industrial/Irrigation)
Fibers ( Monofilament/non-woven fabrics)
Pelletizing (strands and water-ring pelletizing)
Recycling of most polymers
Quality inspection
We take only first-class steel and check every production procedure to ensure every dimension is produced precisely. A final complete inspection will be executed before delivery. we guarrantee that every set of scren changer from our factory is the best quality.
Commissioning
We provide the operation manual for customers to gudie to install the screen changer, and at the requirement of user, salers should send technician to install and commissioning the die at site of Buyers, expenses of the trip should be borne by Buyers.
After-sales service
12 months with proper operation by user, all the spare parts shall be replaced free of charge under guarantee period, fee for transportation and packing will be borne by users.
Type |
ScreenD&A
|
Overall & dimension
(mm) |
Heating power
(KW)) |
Output
(kg/h) |
|
Dia (mm) |
Filtration area (cm² ) |
L |
W |
H |
L1 |
|
|
| G M -DP-R-80 |
60 |
28x2 |
180 |
170 |
280 |
700 |
2.4/3.2 |
30-180 |
| G M -DP-R-100 |
80 |
50x2 |
220 |
200 |
320 |
810 |
3.5/4.7 |
80-280 |
| GM -DP-R-120 |
100 |
78x2 |
250 |
220 |
360 |
970 |
5.0/7.2 |
220-480 |
| G M -DP-R-155 |
130 |
113x2 |
320 |
270 |
450 |
1100 |
8.2/11.1 |
300-700 |
| G M -DP-R-170 |
145 |
165x2 |
370 |
310 |
480 |
1320 |
9.4/12.7 |
400-1100 |
| G M -DP-R-195 |
165 |
214x2 |
400 |
380 |
550 |
1470 |
10.2/13.8 |
650-1500 |
| G M -DP-R-220 |
180 |
254x2 |
440 |
410 |
590 |
1620 |
13/17.5 |
800-1800 |
| Remark: The output rates depend on the individual extrusion process parameters. |
About Gmach
Zhengzhou Great Machinery Co.,Ltd, a high-tech company with deep technology background and strong work team and services in China. Our global team is dedicated to equipping our customers with the competitive solutions. Our business across the hydraulic screen changer/ melt filter, melt gear pump, extrusion dies,and plastie recycling granulator.
Gmach is a rapidly growing company, it has a large number of sensior technicians and and full of passion and ambitious young people. the deep technical background and sense of responsibility work team determine it is standing on a high starting point.
We do not just supply the products , but also provide value-added solutions to more customers in more markets all around the world . In the process, we're helping manufacturers everywhere improve productivity, cut costs, increase energy efficiency, eliminate scrap, reduce cycle times and do whatever else it takes to succeed in today's complex global economy.
Our team is committed to provide customers the best products with ever improving design. Strict production and quality control,and the perfect pre-sales and post-sales services.
We are on the way to be your most reliable and trustworthy partner, now more than ever.
Tips for customers
How to choose a most suitable type of screen changer for your extrusion line ?
After the equipment supplier making a size recommendation and then you should perform your own analysis to confirm appropriate sizing. That way, you will have the advantage of independent analyses and, best of all, there is no additional cost.
Learn the difference between price and cost. Be sure to take into consideration all of the variables and look at all the factors to determine the real cost of ownership for the screen changer. Some of the hidden variables to consider may be:
？Product quality.
？Maintenance, time and cost of parts.
？Process downtime and cost.
？Life expectancy for the equipment and amortized cost of ownership.
？Cost and availability of filtration media.
？Pressure loss and effect on line output and product quality.
？Operator safety.
？Required operator intervention and labor cost.
If all of these and other factors are taken into consideration, you can choose the most suitable solution, and then you can expect a much better return on investment.
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